Packaging of VISCOUS forms in bags – for large and small businesses

Unipak – Compact machine for dispensing viscous products in a warm state, into a bag with 4 seals that is automatically formed during packaging

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Unipak – preparation, dosing and packaging in 4-pack bags

Unipak is a highly efficient, fully automatic machine made of stainless steel, for economic packaging of viscous products in a warm state, in self-forming bags with 4 seals, max dimensions 150 x 200 mm. The operation process is controlled by PLC: preheating, dosing, measuring, bag making, welding, batch printing and finished product counting, and all machine functions are monitored by sensor subsystems. In the context of Industry 4.0, Unipak has an online monitoring system for managing, or adjusting the customer’s production parameters remotely.

Preheating and packaging of viscous forms in the food and cosmetic industry

Flexibility (quick and easy switching to another format)
Stability (high precision and repeatability)
Long service life (20 years on average)
Products that are being packaged:
Med i kozmetičke kreme, koje zahtevaju temperiranje pri pakovanju
Industry branches:
Nutrition, Cosmetics, etc.
Capacity:
3.600 pouches/hr

Benefiti

SMALL BUILT-IN SPACE

The compact construction of the machine allows installation and operation in a room of smaller dimensions

FINANCIAL PROFITABILITY

Quick return on investment + Guaranteed service and spare parts (during the entire working life)

EASY MAINTENANCE

Quality materials + modern construction with minimal replacement of parts

Key characteristics

ParameterCharacteristicsDescription
Number of columns
Simplex (1 bag in column)
Duplex (2 bags in a column)
It is possible to pack in 1 or 2 columns
Pouch formationFrom 2 rolls of laminated foils (which are welded by heating)Max roll dimensions: Width 160 mm, Diameter 400 mm
PouchesWidth 35-150 mm (simplex), 35-75 (duplex), Length 50-200 mmCushion type, with 4 welds
Product to be packagedHoney and cosmetic creamsother viscous products, which require tempering to be packaged
CapacityUp to 3.600 pcs/hr (Duplex)
Up to 1.800 pcs/hr (Simplex)
30 cycles/min, depending on the type of foil and the length of the bag
Dosing
Piston pump with pneumatically operated valves.with 1 pipe (Simplex), or 2 pipes (Duplex)
Duplicator courtCapacity 40lWith turbine mixer; It is heated by electric heaters
Function controlWith built-in SIEMENS HMIManagement of the work process via PLC
DimensionsMass 00 kg1.000 x 1.400 x 2.000 mm
Maximum quality and high accuracy – The best materials and built-in components
High rated power
The dispenser can be used as a separate device, or for dosing into another type of packaging
Built-in SIEMENS HMI – process management via PLC
Built-in sensor subsystems – monitoring machine functions
Minimal downtime – availability of spare parts, remote control of the machine
Modularity – quick and easy replacement of parts when switching to another format
Keeping the level constant + Temperature control in the duplicator with a PID regulator
Fast cleaning due to excellent accessibility – Minimal maintenance costs
Accurate mechanical and electrical instructions + material certificates.

  1. System for weight control – Control system for rejecting incorrect bags (checkweighing)
  2. Monitoring system (online access to remote machine control systems)
  3. Ink jet printer
  4. Easy open
  5. Thermo printer
  6. Metal detector
  7. Output conveyor – for the finished product
  8. Validation documentation of IQ and OQ

Customer reviews

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Do you want more information about our products, or to supplement the existing packaging line?

Our expert team will be happy to get involved in the consultation process for your new or existing equipment.