Automatic flexible system for packaging POWDER forms

Monoblock – a reliable system for dosing powder products, transporting bottles and closures, placing/closing closures, labelling, laserjet and process inspection

get a brochure >>>

Monoblock for dosing, closing and labeling packaging

Monoblock is a compact, fully automatic, multi-purpose rotating system made of stainless steel and plexiglass, designed according to the GMP standard for packaging pharmaceutical powder products, in bottles of various sizes and shapes, with screw or lace closures. All parts in contact with the product are made of FDA-approved materials and are supplied with appropriate certificates. In the context of Industry 4.0, it has an online monitoring system for managing or adjusting the customer’s production parameters remotely.

Reliable packaging in bottles, primarily for the pharmaceutical industry

Flexibility (quick and easy switching to another format)
Stability (high precision and repeatability)
Ergonomics (constant visual control of all stages of the process)
Proizvodi that are packed:
Medicines, pharmaceutical products, etc.
Branches of industry:
Pharmacy
Capacity:
3.000 bottles/hr

Benefits

GMP STANDARD

The machine is certified to work in the pharmaceutical industry according to the strictest standards

MINIMAL DOWN TIME

Provided service and spare parts + remote control and interventions (during the entire working life)

CONTROL VIA PLC

Parameters can be adjusted and/or saved via the operation panel

Key characteristics

ParametarKarakteristikaOpis
Packagingfrom 10 mlPVC or glass bottles
Product that is being packedPowdery materialMedicines, pharmaceutical products, etc.
DozingAuger dispenserThe drive of the screw dispenser is a servo motor
Receiving basketWith a mixerMaintains product level and structure
Installation of shutterPick-and-place (in passing)Transport, installation and closing
Closing the shutterWith detection of the closing momentWith the servo motor
Function controlWith built in SIEMENS HMIManagement of the work process via PLC
CapacityDo 3.000 bottles/hrWith high dosing precision
DimensionsMass 00 kg00 x 00 x 00 mm
Maximum quality and high accuracy – The best materials and components
Ergonomics – visual process control and easy access to machine parts
Built-in sensor subsystems – monitoring machine functions
Built-in SIEMENS HMI – process management via PLC
A wide selection of marking methods, or direct printing
Process standardization – achieving higher levels of efficiency and quality
Modularity – quick and easy replacement of parts when switching to another format
Modularity – quick and easy replacement of parts when switching to another format

  1. Module for rejecting incorrect bottles
  2. Mass or magnetic meter – In the basic version, dosing is by piston pumps, volumetric principle
  3. Weight control system – measures the empty bottle at the entrance and the filled bottle at the exit, with feedback for dosage correction (checkweighing)
  4. Inspection system – for correct placement of the closure and inspection of the presence of the label and print of the Ink Jet printer (with a mechanism for rejecting incorrect bottles)
  5. Monitoring system (online access to remote machine control systems)
  6. Integrated labeling station
  7. Ink jet printer
  8. Station for rinsing with inert gas
  9. Infeed table – for automatic filling of empty packaging
  10. Collection table – for the finished product
  11. Validation documentation of IQ and OQ

Customer reviews

© Monoblock for filling, measuring and closing powder products- Hemofarm, Šabac

Related machines

V MIXER

MIXING OF POWDERED OR FINE-GRAINED MATERIALS INTO A HOMOGENEOUS MASS
Mixer for homogeneous mixing of powdery or fine-grained materials into a homogeneous mass, according to the customer’s prescribed technology

UNIPAK

PACKAGING OF POWDER FORMS IN BAGS – FOR BIG OR SMALL BUSINESS
Compact machine for dosing powder products, into a bag with 4 seals that is automatically formed during packaging

MONOBLOCK

AUTOMATIC FLEXIBLE TUBE FILLING SYSTEM
A reliable system for precise dosing of creams and pastes in aluminum or PVC tubes, especially suitable for young companies with small production runs

Do you want more information about our products, or to supplement the existing packaging line?

Our expert team will be happy to get involved in the consultation process for your new or existing equipment.