Packaging of GRANULAR products in self-forming bags
Automatic vertical packer (AVP) for accurate, fast and efficient dosing of granular products and sealing in packaging
get a brochure >>>
AVP – Doses, measures, makes bags, digests, prints batches and counts
AVP is a new generation fully automatic machine made of stainless steel, with servo drive for the primary packaging of grain products, in self-forming bags in sequential or continuous mode. The management of the work process is via PLC: dosing, measuring, bag making, welding, batch printing and counting of the finished product, and all machine functions are monitored by sensor subsystems. In the context of Industry 4.0, AVP has an online monitoring system for managing, or adjusting the customer’s production parameters remotely.
Reliable packaging in pillow bags for the food industry
High precision, repeatability and reliability
Low operating costs with low energy consumption
Remote technical support
Coffee beans, crystal sugar, cereals, flips, chips, hazelnuts, almonds, sesame, soybeans, raisins, sunflowers, rice, peanuts, seeds, corn, beans, wheat, frozen fruit, etc.
Nutrition
2.400 bags/h
contact us >>>
Benefits
Key characteristics
| Parametar | Karakteristika | Opis |
|---|---|---|
| Ambalaža | – Jastučasta sa faltom – Jastučasta kesa – Stabilo kesa | Mašina je podešena za toplotno zavarivanje papirnih folija i materijala za pakovanje (monofilmova), različitih kesa: |
| Kese i folije | – Maksimalna širina folije 420 mm – Veličinu kese određuje sklop kragna/cev | Na jednoj mašini se mogu formirati različite veličine kesa (različitim sklopom kragna/cev). Brza i laka izmena kragni za prelazak sa jednog formata kesice na drugi |
| Kapacitet | Do 40 kesica/min | Kapacitet mašine je broj doziranih i zavarenih kesica u minuti. Zavisi od veličine kesice |
| Doziranje | Težinski sistem sa elektrovagama EV | Vibro staze imaju mogućnost doziranja grubo i fino. Na početku se puni grubo/ brzo, ali po dostizanju 90% doze, nastavlja se fino/sporije doziranje |
| Usipni koš | Zapremina usipnog koša prilagođena je dozirnom proizvodu | Vibro transporteri izvlače proizvod iz usipnog koša i dopunjuju posude koje su oslonjene na merne ćelije. Nakon dostizanja zadate težine, isključuju se vibro transporteri i otvara se klapna koja vrši doziranje. |
| Kontrola funkcija | Povlačenje folije, temperatura grejanja, izvršenje funkcija itd. | Sve funkcije koje mašina obavlja praćene su odgovarajućim senzorskim podsistemom. |
| Opcionalna oprema | Kasetni transporter KT sa vibro-dodavačem (za autodopunu usipnog koša) | Neophodno je održavanje nivoa proizvoda u usipnom košu konstantnim, radi preciznosti doze |
Maksimum kvaliteta i visoka tačnost – Najbolji materijali i ugrađene komponente
Velika nominalna snaga
Ugrađen SIEMENS HMI – upravljanje procesima preko PLC
Ugrađeni senzorski podsistemi – praćenje funkcija mašine
Minimalni zastoji u radu – dostupnost rezervnih delova, upravljanje mašinom na daljinu
Modularnost – brza i laka zamena delova prilikom prelaska na drugi format
Brzo čišćenje zbog odlične pristupačnosti – Minimalni troškovi održavanja
Tačno mehaničko i električno uputstvo + sertifikati materijala.
The automatic vertical packing machine AVP is intended for the formation of pillow-shaped bags with three seams
- The bag is formed by pulling the foil over the collar assembly using a servo-motorized crawler mechanism
- By transverse and longitudinal welding of the resulting hose, the bag gets its final shape and dimension
- The bag welding mechanism is powered by a servo motor drive mechanism.
- All elements in contact with the product being packed are made of chrome steel
- The operation process of the machine is managed by a computer PLC + HMI (touch panel)
- Through the HMI commands are given and their execution is monitored
- Main units of the vertical packer: film pulling mechanism, film guiding mechanism, bag cross welding mechanism, bag longitudinal welding mechanism, bag cutting mechanism, inner frame, outer frame, pneumatic installation and control electronics, el. cupboard
- The product to be packaged is inserted by the auto-replenishment system into the hopper of the appropriate dosing system
- Dosing is done with a dispenser designed according to the specified type of product
- One set of collar/pipe for one bag size is supplied with the automatic vertical machine, and for other bag sizes according to agreement
Main machine modules
Cassette conveyor for automatic filling of the machine
Automatic replenishment of the dosing system, material transport by an endless belt with partitions to the required height; Automation connected to the machine
Foil pulling mechanism
The bag is pillow-shaped with three seams, with or without a falta; The bag is formed by pulling the foil over the collar assembly using a servo-motorized crawler mechanism
Bag welding and forming system
By transverse and longitudinal welding of the resulting foil hose, the bag gets its final shape and dimension; The drive of the bag welding mechanism is servo-motorized
Dosing system – by weight El. Scales
The measuring container is connected to an electronic measuring cell, which measures the weight of the dosed mass. At the moment when the set dose is reached, the dosing is switched off and the flap is opened
Other standard modules of the AVP machine are: Support structure, Mechanism for correcting the film path, Vibro feeder, Collar assembly for another bag size, Turntable, Remote support…
Optional elements for the AVP machine are: CHECKWEIGHER for checking the mass of dosed bags, System for introducing inert gas, Mechanism for forming folds, Mechanism for aligning the bottom of the bag, Output conveyor, Inkjet printer…
Interested in this machine?
Would you like more information about our products, or to supplement your existing packaging line?
Our expert team will be happy to get involved in the consultation process for your new or existing equipment.
Contact us >>>